How is sheet metal manufactured

The concept of sheet metal, in addition to automotive sheet metal, is also needed in many industries and products, because sheet metal is a processing method for metal parts

which may be unfamiliar to everyone. However, it is widely used. Many of our daily household products are made of sheet metal, such as range hood enclosures, air conditioner outdoor unit enclosures, fresh air fan enclosures, washing machine enclosures, computer hosts, etc. Industrial products such as distribution box enclosures, industrial cabinets, medical industry products such as medical equipment enclosures, oxygen chamber enclosures, etc. These metal-related products all require sheet metal.

sheet metal manufactured

Sheet metal manufacturing process display

Here, we take the mechanical processing industry as an example. By bending a sheet of metal into a complete metal part through sheet metal bending, welding, stamping, there are actually three ways of sheet metal fabrication:

1. Sheet metal welding forming

2. Sheet metal riveting forming

3. Sheet metal mold forming

The detailed introduction is as follows

The sheet metal fabrication process mainly includes the following steps:
‌Shearing‌: Cut the metal sheet into the required shape and size according to the design requirements by punching, laser cutting, etc.
‌Stamping‌: Use a press and a mold to press the sheet to make it plastically deformed or separated. It is often used for efficient and mass production of parts with complex shapes and high precision requirements, such as automotive covers, electrical metal structural parts, etc.
‌Cutting‌: Use mechanical cutting, laser cutting, plasma cutting and water cutting to cut the metal sheet into the required shape and size, providing accurate blanks for subsequent bending, forming and other processes.
‌Bending‌: The process of plastically deforming a metal sheet by pressure to form a certain angle and shape. The bending process is usually carried out on a bending machine. By adjusting the sheet metal bending dies and the pressure, bent products of various angles and radii can be obtained.
‌Forming‌: The process of plastically deforming a metal sheet by mechanical force to obtain a three-dimensional shape. Forming processes include stretching, compression, bulging, flanging, spinning and other methods, which are often used to manufacture products with complex shapes, such as car bodies, containers.
‌Welding‌: The process of locally heating a metal material to a molten state by heating or pressurizing, or a combination of both, and forming a connection after cooling. Common welding methods include arc welding, laser welding, resistance welding, etc.
‌Riveting‌: The method of connecting two or more plates or parts together using rivets. During the riveting process, the end of the rivet is beaten into a drum shape, thereby forming a tight connection in the connector.

Sheet metal assembly: This is the process of combining multiple parts and assembling them mainly using fasteners such as bolts, nuts and rivets. It is mostly used for parts that do not require welding strength or need to be disassembled later. Assembly work is also called “assembly”, covering a wide range of work and processes, from small assembly of parts to medium-sized units and final assembly of entire machines and equipment. In the sheet metal fabrication industry, some companies refer to the above welding assembly process as “assembly”

Of course, sheet metal fabrication looks simple, but it is actually a technical job! The introduction of automated equipment has improved efficiency, but the craftsmanship and experience of skilled workers are the key to determining product quality. Therefore, the ability of a sheet metal manufacturing company can be determined by examining these two points: one is the professionalism of the equipment and the other is the professionalism of the personnel. If you need to do a large number of sheet metal parts customization services, you can choose Mulan Group to help. Mulan Group is a sheet metal manufacturer in China with 12 years of experience in sheet metal parts customization and trade export, specializing in sheet metal manufacturing business around the world. We have professional equipment and high-end talents, you can rest assured on this point because we are professional.

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