Case Studies
About Projects
This is a simple brass stamping plug.This product is flat, without complex geometry, simple outline, with a circular hole in the middle, tolerance requirement is ± 0.10mm, because it is used in the circuit, the raw material is pure copper.Material with good electrical conductivity.Daily production is up to 10,000 units.
About Products
The raw material is the high quality product of the large copper alloy enterprise, provides the raw material quality inspection report.A customized set of high quality continuous stamping dies, using 80T high speed precision punch presses, can produce 15,000 pieces per day and are vibrated and polished for a perfect and bright appearance without burrs and oil stains.Mulan MFG professional production of brass precision stamping parts has a history of 15 years.
About The Application
The product is applied to the brass insert on the circuit connector, which requires a very high conductivity, so the raw materials we choose must be high-quality and strictly tested. And the appearance size needs to be consistent, the tolerance is ±0.1mm, and it needs to be placed in the plastic injection mold to be embedded in the plastic product. If there is a defective product, it will affect the use of the entire plastic product, so the continuous stamping mold we manufacture is very precise and passes High-quality heat treatment improves high wear resistance.
Technical Support
The customer’s design is 2 sets of separate stamping dies for production,
1. Cutting raw material stamping dies.
2. Stamping die for punching holes.
However, the engineering team of Mulan MFG has given production optimization, using precision continuous die stamping dies, saving 20% of the mold cost, using 80Ton high-speed punching machines, increasing production efficiency by 30, and producing up to 15.000 products per day. This suggestion was well received by customers.
Mulan MFG is Ideal On-Demand Manufacturer.
Mulan MFG Strong Production Capacity.
| Plastic Molding service | CNC Machining Service |
| Injection molding service | CNC Milling Service |
| Blow Molding Service | CNC Turning Service |
| Rotation Molding Service | Rapid Prototyping Service |
| Mold Tools Manufacturing | |
| Sheet Metal Fabrication | Metal Casting Service |
| Metal Stamping Service | Sand Casting |
| Sheet Metal Bending Service | Die Casting |
| Deep Drawing Service | Investment Casting / Lost Wax Casting |
| Laser Cutting Service | Gravity casting |
| Metal Welding Service |
One-Stop On-Demand Manufacturing Service.
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Aluminum |
6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2024, 5052, 5083, 6082, etc |
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Stainless steel |
SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, SUS420, SUS201, etc. |
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Steel |
Q235, 20#, 45#, Cr12, SKD11, A2, 40Cr, 16Mn, Cr12Mov, etc. |
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Carbon Steel |
1010, 1015, 1020, 1030, 1035, 1040, 1045, etc. |
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Free Cutting Steel |
1211, 12L13, 12L14, 1215, etc. |
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Brass |
C11000, C10200, C12000, C26000(HPb59), C36000(C26800), C38500(HPb58, C27200(CuZn37), C28000(CuZn4 |
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Plastic |
PVC, PE, PMMA, POM, Telfon, Delrin, PEEK, Nylon, ABS, PC, PP, PA6, PA66, etc. |
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Tolerance |
+/-0.05mm ( ISO2768mK ) |
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Lead Time |
7-25 Days |
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Standard |
DIN, ASTM, GB, ANSI，GB, EN, API650, China GB Code, JIS Code, TEMA, ASME. |
| Production Type | Follow the customer’s design |
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Package |
PE Bag, Paper carton box, plywood case/pallet/crate Customize Wooden Boxes, Cartons and Metal Boxes AC |
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Surface Treatment |
Galvanized (zinc-plated, nickel-plated, chrome-plated, silver-plated),powder coating/oil painting, polishing (mirror polishing, electrolytic polishing),brushing, sand blasting, hot-dip galvanized |
| Our products include: gringing parts, machining parts, turning parts, lathe parts, milling parts, CNC milling parts, CNC machining parts, CNC turning parts, CNC lathe parts, CNC metal parts, stamping parts, casting and forging parts, assembly service, laser cutting parts, flange and fitting, die casting parts, metal stamping parts, gear and transmission, aluminum profile, automation group, punch parts, and all kinds of custom/customize parts. | |
Global 3000+ Business Buyers Choose Mulan MFG.
Strong OEM & ODM Production Line:
Mulan MFG focuses on manufacturing products on demand for 18 years, and customizes precision metal products, advanced manufacturing equipment and production line monitoring system for automobile products according to customers’ requirements.
Real Factory Price:
From raw materials to product packaging delivery, all processes are controlled, the Real factory price supplier.
Complete Customized Supply Chain:
single raw material warehouse, rapid production of products, mold manufacturing, metal surface coating, chemical plating, heat treatment, metal hardening supply chain, the true one-stop manufacturer.SGS Verified & Audited.
On-Time Delivery:
Develop a detailed production schedule and present each production link to the customer. With an emergency response plan, we can deliver high quality products within the monthly delivery time.
Free Technical Support:
Free support for 3D model design, production process optimization, scan 3D drawings according to samples, graphic drawings, Sw/Ug/Proe/Catia/CAD
100% Quality Control Report:
Provide detailed quality control report, product quality transparency, making the procurement easier, safer and more reliable.
7*24 Hours Online Service:
15 professional English sales managers, 7*24 hours online reception of every customer consultation, perfect to deal with any problem.
FAQ
Q1:Are you a manufacturer?
A1:Yes, we are a medium size ISO13485/ISO9001-2015 certificated manufacturer with a wide range of advanced equipment.Warmly welcome to visit our factory so that you can make sure this point.
Q2:What is the MOQ?
A2:Minimum Order Quantity is one piece/set, The quantity also determines the cost of production. When you do mass production, you can get a low quotation on the assembly line. The low volume order will affect the overall quotation due to more labor costs, but Mulan MFG promises that you will receive a very reasonable and competitive quotation.
Q3:Can you do the mass production?
A3:Yes,we are a factory which can provide service of precision CNC machining, rapid prototyping, wire cutting, tooling building and etc.After you confirm the samples, we can start mass production.It is very convienient for customers to choose us as a one-stop solution supplier.
Q4:Which 3D drawing files should go with the machines?
A4:CNC machines only read *IGS,*STP,*STEP,*IGES,*X-T format, for *STL format,it goes with 3D printer and SLA.
Q5:Is it possible to know how are my products going on without visiting your company?
A5:We will offer a detailed production schedule and send weekly reports with pictures or videos which show the machining progress.
Q6:Will my drawings be safe after sending to you?
A6:Yes, we will keep them well and not release to third party without your permission.
Q7:What shall we do if we do not have drawings?
A7:Please send your sample to our factory,then we can copy or provide you better solutions.Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.
