Case Studies
About Projects
Mulan MFG received a request from a long-term cooperation customer, inviting us to participate in the manufacture of this precision plastic gear. This is a product that will participate in the exhibition. It is the main rotating gear bearing of a medical device. The maximum error is ±0.05mm, the minimum accuracy is ±0.012mm, the material is POM, good operation requires high-precision cutting and manufacturing, and the surface is smooth and free of burrs, and because of the characteristics of the material, it must always be kept clean. Mulan MFG has manufactured many POM CNC prototypes and high-volume products, and has extensive production experience.
In the verticality, each gear is specially designed to achieve different functions. At the end of the shaft is a fixed groove, which is designed as a starting point. The design of the plane on both sides will drive the rotation of the mating parts, so it must be kept horizontal. There are two steps above the shaft that need to be fixed on the bearing. The outer diameter tolerance is -0.012mm. For plastic parts, this tolerance is very strict. Below the gear is a fixing groove for fixing at the position specified by the device. At the other end of the product, there is a need to be fixed on the sensor, so inside the gear is a space, how the size is seamlessly connected, The product is a hollow structure, used to collude with the data line, and pops up the sensor contact at the end of the shaft. The product’s running state is slow, with a speed of 5 revolutions per second, but for each function driven by each tooth It is very critical, so this requires all angles and concentricity to be accurate.
About Products
Choose expensive high-quality POM raw materials, use 3D design models to simulate all processes, expensive raw materials do not allow us to make a little mistakes. The product has a total of 71 key dimensions, and the gears and shafts are the key parts. The raw materials are processed into prototypes first, and 3 precision toolings are customized to be reversed and fixed. The product design is very large in size and is critical. Be very careful when reversing. The gear part of the product is formed by one-time processing. The processing is divided into three parts. The middle hole part needs two CNC turning processes. The end hole tolerance is ±0.03mm. Mulan MFG After 7 days Time to process 150 products smoothly, perfect appearance, won praise from customers, and made many important orders at the exhibition.
About The Application
Applied in the core part of the equipment of medical devices, it is responsible for penetrating the contacts of the sensor, and can run different functions of the product during the rotation process. Mulan MFG has rich production experience for the manufacture of medical products. And Chinese medical companies supply metal and plastic medical device parts.
Technical Support
A perfect product design, professional customers did not invite Mulan MFG to participate in product technology support, Mulan MFG can do only excellent technology to give life to the product.
Mulan MFG is Ideal On-Demand Manufacturer.
Mulan MFG Strong Production Capacity.
| Plastic Molding service | CNC Machining Service |
| Injection molding service | CNC Milling Service |
| Blow Molding Service | CNC Turning Service |
| Rotation Molding Service | Rapid Prototyping Service |
| Mold Tools Manufacturing | |
| Sheet Metal Fabrication | Metal Casting Service |
| Metal Stamping Service | Sand Casting |
| Sheet Metal Bending Service | Die Casting |
| Deep Drawing Service | Investment Casting / Lost Wax Casting |
| Laser Cutting Service | Gravity casting |
| Metal Welding Service |
One-Stop On-Demand Manufacturing Service.
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Aluminum |
6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2024, 5052, 5083, 6082, etc |
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Stainless steel |
SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, SUS420, SUS201, etc. |
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Steel |
Q235, 20#, 45#, Cr12, SKD11, A2, 40Cr, 16Mn, Cr12Mov, etc. |
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Carbon Steel |
1010, 1015, 1020, 1030, 1035, 1040, 1045, etc. |
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Free Cutting Steel |
1211, 12L13, 12L14, 1215, etc. |
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Brass |
C11000, C10200, C12000, C26000(HPb59), C36000(C26800), C38500(HPb58, C27200(CuZn37), C28000(CuZn4 |
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Plastic |
PVC, PE, PMMA, POM, Telfon, Delrin, PEEK, Nylon, ABS, PC, PP, PA6, PA66, etc. |
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Tolerance |
+/-0.05mm ( ISO2768mK ) |
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Lead Time |
7-25 Days |
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Standard |
DIN, ASTM, GB, ANSI，GB, EN, API650, China GB Code, JIS Code, TEMA, ASME. |
| Production Type | Follow the customer’s design |
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Package |
PE Bag, Paper carton box, plywood case/pallet/crate Customize Wooden Boxes, Cartons and Metal Boxes AC |
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Surface Treatment |
Galvanized (zinc-plated, nickel-plated, chrome-plated, silver-plated),powder coating/oil painting, polishing (mirror polishing, electrolytic polishing),brushing, sand blasting, hot-dip galvanized |
| Our products include: gringing parts, machining parts, turning parts, lathe parts, milling parts, CNC milling parts, CNC machining parts, CNC turning parts, CNC lathe parts, CNC metal parts, stamping parts, casting and forging parts, assembly service, laser cutting parts, flange and fitting, die casting parts, metal stamping parts, gear and transmission, aluminum profile, automation group, punch parts, and all kinds of custom/customize parts. | |
Global 3000+ Business Buyers Choose Mulan MFG.
Strong OEM & ODM Production Line:
Mulan MFG focuses on manufacturing products on demand for 18 years, and customizes precision metal products, advanced manufacturing equipment and production line monitoring system for automobile products according to customers’ requirements.
Real Factory Price:
From raw materials to product packaging delivery, all processes are controlled, the Real factory price supplier.
Complete Customized Supply Chain:
single raw material warehouse, rapid production of products, mold manufacturing, metal surface coating, chemical plating, heat treatment, metal hardening supply chain, the true one-stop manufacturer.SGS Verified & Audited.
On-Time Delivery:
Develop a detailed production schedule and present each production link to the customer. With an emergency response plan, we can deliver high quality products within the monthly delivery time.
Free Technical Support:
Free support for 3D model design, production process optimization, scan 3D drawings according to samples, graphic drawings, Sw/Ug/Proe/Catia/CAD
100% Quality Control Report:
Provide detailed quality control report, product quality transparency, making the procurement easier, safer and more reliable.
7*24 Hours Online Service:
15 professional English sales managers, 7*24 hours online reception of every customer consultation, perfect to deal with any problem.
FAQ
Q1:Are you a manufacturer?
A1:Yes, we are a medium size ISO13485/ISO9001-2015 certificated manufacturer with a wide range of advanced equipment.Warmly welcome to visit our factory so that you can make sure this point.
Q2:What is the MOQ?
A2:Minimum Order Quantity is one piece/set, The quantity also determines the cost of production. When you do mass production, you can get a low quotation on the assembly line. The low volume order will affect the overall quotation due to more labor costs, but Mulan MFG promises that you will receive a very reasonable and competitive quotation.
Q3:Can you do the mass production?
A3:Yes,we are a factory which can provide service of precision CNC machining, rapid prototyping, wire cutting, tooling building and etc.After you confirm the samples, we can start mass production.It is very convienient for customers to choose us as a one-stop solution supplier.
Q4:Which 3D drawing files should go with the machines?
A4:CNC machines only read *IGS,*STP,*STEP,*IGES,*X-T format, for *STL format,it goes with 3D printer and SLA.
Q5:Is it possible to know how are my products going on without visiting your company?
A5:We will offer a detailed production schedule and send weekly reports with pictures or videos which show the machining progress.
Q6:Will my drawings be safe after sending to you?
A6:Yes, we will keep them well and not release to third party without your permission.
Q7:What shall we do if we do not have drawings?
A7:Please send your sample to our factory,then we can copy or provide you better solutions.Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.
