HIGH QUALITY DIE CASTING SERVICES
Mulan Group has a professional die-casting product production line, focusing on aluminum alloy & zinc alloy die-casting services for 21 years, and has become a technology-leading die-casting product manufacturer in the die-casting industry. The product sales network covers 18 countries around the world and is suitable for almost all industries. It provides innovative metal die-casting technology for aerospace, auto parts, automobile wheels, electronic accessories, medical supplies, replica sculptures, household hardware, construction accessories, etc. And molding services.
Mulan Group has a professional die-casting product manufacturing team, from mold design, precision mold manufacturing, product production, CNC machining services, surface spraying treatment and a series of businesses. In general, we have strong manufacturing capabilities and can accept all industries Product manufacturing tasks, and can deliver high-quality die-casting products on time.
For more raw materials list, please contact Mulan Group manufacturing team, 24H*7 online technical support service.
ADVANTAGES OF DIE CASTING SERVICES
- Rapid manufacturing
– High-quality molds can produce thousands to tens of thousands of die-casting products in one day. Our record is 16 die-casting products of 0.01kg in 5 seconds.
- High-precision products
– Our precision die-casting molds can produce products with very complex shapes and maintain stable quality.
- High reproducibility
– Die-casting manufacturing services can provide mass product manufacturing. Generally, the life of the mold is 1.000.000 products, which can maintain stable quality. After maintenance and maintenance, the life of the mold can be several times.
- Suitable for finishing
– Die casting products are very suitable for auxiliary processing of precision CNC machining while creating complex shapes.
- Lightweight products
– light weight and durable, die-casting parts can meet the application of important parts such as aerospace and automobile industry.
- Better performance
– Die-casting products have been proven to achieve many physical and chemical properties of high-density materials such as steel, and have a more economical and more beautiful outer surface.
- Thin-walled products
– For thin-walled products, die casting is a very reasonable manufacturing method, which greatly saves materials and processing time, with a minimum wall thickness of 1.5mm.
Strong Die Casting Services Capabilities
Aluminum alloy Die casting services
- Light weight, high performance, excellent corrosion resistance, multi-purpose electrical and thermal conductivity products, materials are environmentally friendly and can be recycled.
- Common aluminum alloy die-casting parts: automobile wheels, radiator equipment, electronic parts, power connectors, communication equipment, electrical enclosures, etc.
Zinc Alloy Die Casting Service
With high strength and high thermal conductivity, it can be manufactured by cold forming and has a smooth surface.
Zinc alloy die-casting parts are often used in: automotive circuit parts, controller components, household door handles, children’s toys, miniature models, etc.
Magnesium alloy casting services
With high electrical conductivity and thermal conductivity, it is mostly used in thin-walled parts. Magnesium alloy die-casting parts have very high quality stability and dimensional accuracy.
Magnesium alloy die-casting parts are commonly used in: electronic equipment, medical equipment, power line connectors and laboratory equipment accessories.
HOW DOES DIE CASTING MANUFACTURING WORK?
1. Mold design:
According to product requirements and shape structure, create a design plan for the cavity of a high-strength metal mold with a smooth surface and simulate the production process to optimize the quality and stability.
2. Mold manufacturing:
Use high-precision cnc machining center to engrave the designed mold cavity with hard metal raw materials, including products with very complex structures.
3. Die-casting manufacturing:
use high-pressure equipment to inject molten metal solution into the metal cavity to fix the locking of the mold and the sliding mold. Many times we choose to use multiple cavities in the mold design, which can improve production and manufacturing efficiency.
4. Product processing:
After obtaining the product, we perform cnc machining, surface treatment, heat treatment, etc. according to the customized product requirements.
Reasonable and safe packaging allows customers to receive the most satisfactory products.
DIFFERENCE BETWEEN DIE CASTING AND OTHER CASTING PROCESSES?
Compared with other casting processes, die-casting manufacturing is more limited in the choice of materials, mainly light alloy materials, including aluminum alloys, magnesium alloys, and zinc alloys.
Because in the precision metal cavity, the product obtained is more precise, the surface is more perfect, the density of the product is also very good, and there are few pores.
There is almost no need for additional processing, but other processes require grinding the feed port or surface shot blasting or polishing. Greatly improve efficiency and save costs.
WHAT IS DIE CASTING PRODUCT MANUFACTURING?
The molten metal solution is injected into the metal cavity through high pressure, and a large number of complex metal components are produced according to the specific structure design of the mold.
Generally speaking, for metal alloy products with complex structures, die casting is a reasonable manufacturing process. Using hard steel to make complex cavities will increase the service life of the mold. High-quality products can be copied in large quantities.
The versatility, quality stability and accuracy of the die casting process have been widely used in various industries.
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3000+ customers worldwide choose Mulan MFG Team
Precision CNC machining services are our main products. Mulan has advanced CNC machining centers such as
▸Free product 3D design files
▸Reverse modeling based on ideas
▸Rapid prototyping of multiple materials
▸Product development, optimized mass production process
▸Combination of multiple resources, high-quality mass production.
▸10 years of experience in rapid prototyping, combined with multiple processes, is trustworthy.
▸7 * 24 hours continuous production, fast logistics delivery, complete small capacity orders on the same day.
▸Physical factory, real factory price.
▸Complete production chain, one-stop manufacturer.
▸Powerful online English after-sales service, control the production of orders at any time.