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Professional Customized Precision Metal Casting Products.

Metal Casting - Process to reduce material waste and cost

From ancient times to modern times, metal casting technology is widely used by humans, and the technology is constantly updated, from weapons to tableware, from precision metal parts to exquisite works of art, and many types of casting molds have been added, making metal casting products more and more sophisticated And have a perfect surface.

The metal casting process is to inject the metal material into the metal casting mold or cavity by pressure or gravity after melting the metal material, and use the fluidity of the liquid metal material to form the shape of the product design. After cooling and cleaning, a complete casting blank is obtained. For metal products such as complex shapes. In order to achieve the purpose of reducing the machining area and saving material costs, the metal casting process is widely used in many industries and human lives, and it is a basic production process.

Mulan MFG has a professional metal casting automatic assembly line, including: sand casting, lost wax casting, aluminum die casting, gravity casting and other metal casting processes. We have produced auto parts, train parts, electronic parts, valve parts, flange parts, and large metal casting parts. Make full use of the fluidity of liquid metal to produce high-density, non-porous, smooth surface, clear outline, good forming condition, uniform wall thickness, and can withstand 50KG air pressure. The qualified rate of casting products is 97%. And cooperate Precision CNC machining process, get more precise metal casting products.

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Advantages Of Metal Casting

Suitable for metal products with complex structures, especially for product designs with complex inner cavities.
The castable range is 10 grams -10 tons
Wide range of raw materials, low cost, such as metal scrap and metal equipment recycling.
Reduce processing area and time, close to product design shape.
Widely used in important industries, agriculture, industry, military industry, scientific equipment, etc.

Mulan MFG Has Different Metal Casting Processes

Sand Casting

Mulan MFG has two very professional resin sand casting and coated sand casting production lines, which can efficiently process gray cast iron, ductile cast iron, malleable cast iron and most non-ferrous metal products. Supply high-quality metal sand casting products to more than 100 companies in Europe, America, Australia, Asia, and cooperate with precision CNC machining workshops, involving products: automobile engine parts, hydraulic valve parts, machine tool parts, ships and other industries.

Weight range: 1 kG – 200 KG

Size range: 600*600*500

Capacity：2500 Tons – 2800 Tons

Material certification: raw material composition report, physical performance report, size inspection report, heat treatment report.

Mulan MFG usually provides customers with high-quality metal sand casting blank products, reduces the cost of metal parts with complex cavities, and cooperates with precision CNC machining equipment to deliver perfect products to customers efficiently. High-efficiency operation can save customers time and money costs.

Gravity Casting

Mulan MFG’s most commonly used metal casting business is usually used for casting aluminum alloys, copper alloys and other non-ferrous metal products. Using precision steel molds, products with very high surface quality can be produced. And it can ensure that the product size is perfect, and the material density is very high.

Weight range: 50 G – 80 KG

Size range: 350*200*300

Capacity：800 Tons – 1000 Tons

Material certification: raw material composition report, physical performance report, size inspection report, heat treatment report.

The most important thing for a good gravity casting mold is the design of the mold. The professional casting engineering team of Mulan MFG is good at designing reasonable gravity casting molds. The exhaust method affects the density and surface integrity of the metal casting products to avoid cracks in the casting products.

Investment Casting

Mulan MFG can process a variety of steels for precision casting: stainless steel, carbon steel, alloy steel, tool steel, etc., using high-quality raw materials that have passed inspection standards. Accept third-party material testing.

Weight range: 5G-35KG

Size range: 400*400*350

Capacity：1500 Tons – 1800 Tons

Material certification: raw material composition report, physical performance report, size inspection report, heat treatment report.

Many products require precision CNC machining after casting. Mulan MFG’s years of experience allow us to maintain the high quality of casting products, avoid pores, excessive shrinkage, mold molding errors (insufficient material reserved), cracking of castings, etc. Delivery of defective casting products. Maintain 97% qualified product delivery.

Die Casting

Reduce product cost, stable quality, high-efficiency production, mass copy products, pressure casting is a very good choice, usually Mulan MFG relies on pressure casting to produce non-ferrous metal products, and the precision is more than other casting products, the products involve: Agricultural machinery, machine tool industry, electronics industry, computers, medical supplies, consumer goods and other precision parts.

Weight range: 10 G – 30 KG

Size range: 200*200*200

Capacity：500 Tons – 800 Tons

Material certification: raw material composition report, physical performance report, size inspection report, heat treatment report.

10 years of experience in pressure casting can effectively avoid defects such as small pores and looseness in the product. High-quality raw materials can ensure the product size is stable, the product scrap rate is low, and the surface is smooth and complete.

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One-Stop On Demand Metal Casting Service

Design
Development
Manufacturing

Mulan MFG’s professional casting line continuously supplies high-quality metal casting blank products to the precision CNC machining workshop. We have formed a professional production line from the mold design of metal casting products, which can help customers quickly produce casting samples, and can do it on the same day For CNC machining, a completed prototype sample can be obtained within 5 days at most. Strict manufacturing standards and high quality requirements provide long-term reliable supply. And for mass-produced products, we will enjoy substantial discounts on molds and products.

Contact Mulan MFG, the professional metal casting team provides free technical support services 7*24 hours.